(1) The duct facility needs to adequately
distribute incoming air (from heating system
and the air conditioner) to each room. Additionally,
its material should not cause pollution or
absorb moisture.
(2) The duct should be leak free, have minimum
deformation from inner air pressure, and a
low air resistance. Additionally, its structure
needs to cause as little noise as possible.
(1) Duct Material
1) Zinc Alloy Coated Steel ¡¤ Galvalume Aluminum
Zinc Alloy Coated Steel Sheet (KS D 3770)
is used. ¡¤ Hot Rolled stainless
steel sheets (KS D 3705) and strips. or
Cold Rolled stainless steel sheets
and strips
(KS D 3698) are used.
2) Vinyl Chloride steel sheet
Use Class C, Group 1
of KS M 3343
(Poly Vinyl Chloride
or Vinyl Chloride Resin Composite Laminates)
3) Hard Chlorinate Vinyl Plate
Use Class 1, Group 1
of KS M 3501(Hard Chlorinate Vinyl Plate)
(2) Joint and Support Material
1) Steel
Class 1 of KS D 3503
(Rolled steel for general structure use)
or more products are used.
The shape, size, weight
and allowable error follow the description
on KS D 3501 and KS D 3052
(these standards refer
to the shape, size, weight and allowable
error of rolled steel plates)
2) Rivet
Zinc-coated plate ducts
need to follow the standards regarding zinc
coated steel rivet in KS B
1101 (Cold headed rivets).
If the duct material is stainless or vinyl
chloride steel plate, the
applied standard is the
stainless rivet or copper rivet standard.
3) Bolts and Nuts
The higher standard between
KS B 1002 (Hexagonal bolts) and KS B 1012
(Hexagonal bolts)
needs to be applied.
Zinc coated steel bolts
and nuts are used.
(3) Duct Accessories
1) Outdoor Air Intake Grilles
KS D 3770 (Galvanized
zinc coated steel plates and rods) products
with the thickness of
0.6mm or more, KS D 3512
(Cold rolled plates and rods) or KS D 6701
(Aluminum and
Aluminum alloy plates
and strips) are used. Additionally, it should
have enough reinforcement.
2) Exhaust Grilles
The structure is the
same with that of the outdoor air intake
grilles.
3) Air Outlet and Inlet
They should cause as
little noise as possible and effectively
function as an inlet and outlet.
The rear damper thickness
and the inlet and outlet shutter should
be 0.5mm or more. Material
used is KS D 3512 (Cold
rolled plates and rods), KS D 6701 (Aluminum
and aluminum alloy
steel plates and strips)
with a thickness of 1.0 mm or more, or KS
D 6759 (Aluminum and
aluminum alloy extrusion
products). The structure of inlet and outlet
must be strong enough
and should make it easy
to control air volume. Various shape specifications
are as follows.
4) Volume Damper
Damper wings should be
made of KS D 3506 (Galvanized zinc coated
plates and rods)
products with a thickness
of 1.2 mm or more. They should have guaranteed
functionality and
cause as little noise
and vibration as possible. In addition,
when opened, they need to have as
little resistance to
air flow as possible. The casing should
have the same thickness as the
linking duct, or should
be made from thicker steel plates or zinc
coated steel plates with
adequate support. As
for the rectangular duct damper, one wing
or more should be placed per
duct at a height of 250
mm. Wings should be overlapped more than
15mm. The circular duct
damper has only one wing.
If the damper is to be manually controlled,
an opening and closing
indicator is required.
5) Fire Damper
For the wing and frame,
steel plates or KS D 3501 (Hot rolled mild
steel plate and rods)
products with the thickness
of 1.6mm or more should be used. The deformation
caused by
heat should not interrupt
the damper function. The gap between the
wing peripheral and the
casing inside should
be constant. The damper and bearing should
be made up of material as
indicated in number 4).
6) Fire and Volume Damper
Fire and volume dampers
having structures fitting the description
on number 4) and 5) can be
used.
7) Piston Damper
It consists of casing,
movable wing and piston releaser, and has
structure that is closed with
the piston releaser.
When opened, it needs to have guarantied
fire protection functionity and as
little resistance to
air flow as possible.
Casing, movable wing
plate thickness, damper side material and
bearing material all need to
follow the standard described
in number 5). The piston releaser should
have a structure that is
effectively run by fire
extinguisher gas, and needs to be constructed
with brass or stainless.
Return control can be
manually done, if necessary.
8) Flexible Damper
Proven fire stopping
material needs to be used. The damper should
have adequate flexibility
and high puncture strength.
If it is used for heating, the damper is
required to have low thermal
conductivity.
9) Flexible Joint
The material used for
flexible joint, in principle, should be
glass cloth and have aluminum
coating on one or both
sides. The material needs to have substantial
heat and fire resistance.
The standard flange distance
between the two ends, according to KS D
3556, is around 150-
200mm. Therefore, as
the outdoor flexible joint needs to be water-resistant,
the company-
proposed specification
should be followed.
10) Access and cleaning holes
The holes should be easily
opened and closed. When closed, air leaks
should be as few as
possible. For the opening
and closing lid, KS D 3506 (Galvanized zinc
coated steel plates and
rods) or KS D 3512 (Cold
rolled steel plates and rods) having the
same thickness as the duct
needs to be used.
As for the holes where
conditioned air passes, insulation material
is required.
11) Silencer
It needs to maintain
designated silencing capacity, while having
no negative influence on
airflow. It also has to have a structure
that prevents sound and noise that penetrated
the
silencers main body from interrupting operation.
The sound absorption material to be used
is
required to be fire-retardant or resistant,
and needs to absorb as little water as possible.
In
addition, it should be resistant to fungus
and corrosion. Also the dust from this material
should
not become airborne or be separated into
the airflow. Casing or steel sub frame is
built with
KS D 3506 (Galvanized zinc coated steel
plates and rods) with the thickness of 0.5mm
or more,
and their structure should be strong.
(1) Duct Manufacturing and Installation
1) Zinc Steel Sheet and Vinyl Chloride Steel
Sheet Ducts
According to the degree
of internal positive pressure, duct can be
classified as follows: Low
pressure duct; High pressure
duct I, and High pressure duct II. The air
temperature in and out
of the vinyl chloride steel duct should be
40¡É or less.
¨ç Duct Type and Pressure Range
Different pressure duct types (and pressure
ranges) are described in the following table.
Duct Name for different
pressure
Pressure Range
Airflow
speed
range
[m/s]
Gauge Pressure
[Pa]{mmAq}
Recommended Pressure
[Pa]{mmAq}
Low
Pressure Duct
+490{+50}or
more
-490{-50}or more
+980{+100}or
less
-735{-75}or less
15or less
High
Pressure Duct I
-490{+50}~+980{-100}or
less
-490{-50}~+980{-100}or less
+1470{+150}or
less
-2450{-150}or less
20or less
High
Pressure Duct II
-980{+100}
~+2450{-250}or less
-980{-100} ~+1960{-200}or less
+2940{+300}or
less
-2450{-250}or less
20or less
¨è Duct Plate Thickness ¡¤ Rectangular Duct
Rectangular ducts should be installed through
the angle flange method and corner bolt
method.
The duct thickness is described in the following
table. As for special tubes, the maximum
size should be used.
Duct
Pressure
Low Pressure Duct
[mm]
High Pressure
Duct I
[mm]
High Pressure
Duct II
[mm]
Plate
Thickness
[mm]
Duct long
side
450or less
Longer than 450 to a maximum of 750
Longer than 750 to a maximum of 1500
Longer than 1500 to a maximum of 2200
Longer than 2200
450 or less
Longer than 450 to a maximum of 1200
Longer than 1200
0.5
0.6
0.8
1.0
1.2
Spiral Duct: KS D 3506 (Galvanized zinc coated
steel plates and rods) are used to make this
spiral shape pipe. The size described here
is inner diameter. The thickness is as follows.
Duct
Pressure
Low Pressure Duct
[mm]
High Pressure
Duct I
[mm]
High Pressure
Duct II
[mm]
Plate
Thickness
[mm]
Duct long
side
450
or less
Longer than 450 to a maximum of 750
Longer than 750 to a maximum of 1000
200
or less
Longer than 200 to a maximum of 600
Longer than 600 to a maximum of 800
Longer than 800 to a maximum of 1000
0.5
0.6
0.8
1.0
¨é Duct Joint ¡¤ Rectangular
Duct: Where the duct is bended, more than
one joint should be installed.
Methods that can be used are pitsburgh seam,
button punch snap lock or double corner
seam. ¡¤ Spiral Duct: Folding width should
be 4.8mm or more. Its pitch is as follows.
Duct Size [mm]
Pitch [mm]
Longer than 100
to a maximum of 1000
100 or less150 or
less
¨ê Duct Bonding
Angle flange duct bonding method: The method
is as follows.
Duct
Type
Duct
Long Side
[mm]
Flange for Bonding
Flange
Spacing
Bar Size
[mm]
Rivets for
Flange
Installation
Bolts for Bonding
Nominal
Rivet
Size
[mm}
Rivet
Spacing
[mm]
Nominal
Bolt
Size
[mm]
Bolt Spacing
[mm]
Standard
Spacing
[mm]
Maximum
Spacing
[mm]
Corner
Center
Low
Pressure
Duct
High
Pressure
Duct I
High
Pressure
Duct II
750
or less
Longer than 750 to a maximum of 1500
Longer than 1500 to a maximum of 2200
Longer than 2200
25X25X3
30X30X3
40X40X3
40X40X5
4.5
4.5
4.5
4.5
65
65
65
65
M8
M8
M8
M8
°øĪ 125
ÀÌÇÏ
(50-100)
200
(100)
200
(100)
200
(100)
200(100)
1820
1820
1820
1820
3640
2730
1820
1820
Steel Plate Duct Bonding: The bonding material
are the corner piece, corner bolts, flange
clips and bolts and steel plate flange which
are made by bonding and processing steel plate.
The bonding specification is as follows.
Duct long side
[mm]
Bonding Flange
Flange Spacing
Steel Plate Flange
Size
Corner Piece
Clips
A
[mm]
B
[mm]
T
(Duct
Thickness)
[mm]
Plate
Thickness
[mm]
Bonding
Bolt
Size
[mm]
Plate
Thickness
Standard
Spacing
[mm]
Maximum
Spacing
[mm]
450 or less
Longer than 450 to a maximum of 750
Longer than 750 to a maximum of 1200
Longer than 1200 to a maximum of 1500
Longer than 1500 to a maximum of 2200
30
30
30
30
30
10
10
10
10
10
0.5(1.8)
0.6(1.0)
0.8(1.2)
0.8(1.2)
1.0(1.2)
1.2(1.6)
1.2(1.6)
1.2(1.6)
1.6(1.6)
1.6(1.6)
M8
M8
M8
M8
M8
1.0(1.2)
1.0(1.2)
1.0(1.2)
1.0(1.2)
1.0(1.2)
1740
1740
1740
1740
1740
3480(2610)
3480(1740)
2610(1740)
2610(1740)
1740(1740)
3) Rectangular Duct Sealing
The degree of duct sealing
depends on internal positive pressure and
duct use. The duct
sealing degree and areas to be sealed are
as follows.
Degree
Areas required to
be sealed
N Sealing
A Sealing
B Sealing
C Sealing
¨ç Duct four corners bending around
the duct flange joints
¨è Corner fixtures and flange parts
¨ç Longitudinal direction connected parts
¨ç Duct Joints
¨ç All duct Joints
¨è Duct penetration points (including
all the parts such as bolts and rivets)
4) Duct Reinforcement
Low Pressure Duct Reinforcement
Transverse reinforcement is as follows
Duct long side
[mm]
Reinforcement type
and spacing
Angle size
[mm]
Maximum Spacing
[mm]
Angle
Method
Corner
bolt method
50 or less
Longer than 750 to a maximum of 1500
Longer than 1500 to a maximum of 2200
Longer than 2200
25X25X3
30X30X3
40X40X3
40X40X5
1840
925
925
925
1840
925
925+Tie Rod
-
Note: Flange joints built by the angle method,
or corner bolt method, are considered to be
transversely reinforced.
High pressure duct I and II reinforcement
Transverse reinforcement is as follows.
Duct long side
[mm]
Reinforcement Type
and Spacing
Angle Size
[mm]
Maximum Spacing
[mm]
Angle
Method
Corner
bolt method
450 or less
Longer than 450 to a maximum of 750
Longer than 750 to a maximum of 1200
Longer than 1200 to a maximum of 2200
Longer than 2200
25X25X3
25X25X3
30X30X3
40X40X3
40X40X5
925
925
925
925
925
925
925
925
925+Tie Ro
-
Note: Flange joints built by the angle method,
or corner bolt method, are considered to be
transversely reinforced.
Longitudinal reinforcement is as follows.
Duct long side
[mm]
Angle Size
[mm]
Reinforcement
location
Remark
Longer than 1500 to a
maximum of 2200
Longer than 2200
40X40X3
40X40X5
One or more reinforcements
at the center
Two or more reinforcements at the
center
Attach to outer
or
inner side.
Note: 1) For the applicable duct sizes, transverse
as well as longitudinal reinforcement should
be
done.
2) Angle attachment should be done with 4.5mm
rivet or spot welding. The pitch should be
100mm.
3) If the duct's long side is longer than
450mm, or the duct is not insulated, a reinforcement
rib is required using a diamond brake, or pitch
with 300 or less.
Tie Rod Reinforcement
¨Í If the duct side length is
longer than 1500 mm for the low pressure duct,
and longer than 1200
mm for high pressure ducts I & II, an
angle as well as tie rod should be used for
reinforcement.
¨Î To determine the number of
tie rods, abstract 1100 mm from the length
of the low pressure
duct, and in the case of high pressure ducts
I and II, abstrac t 900 mm. Round off the
number,
then evenly divide the length to place tie
rods.
¨Ï If both angles and tie rods are used,
the angle size in the longitudinal direction
can be
40X40X5 or 40X40X3, following the case where
there is no tie rod.
¨Ð The tie rod diameter should be 9mm
when the number for each side is less than
one. When
one or both sides has 2 or more, a 13mm size
tie rod should be used.
¨Ñ As for the corner bolt method, the
tie rod should be within 25mm from the joints,
and installed
to be adequate for center longitudinal direction
angle reinforcement.
5) Rectangular duct hanger and support are
as follows.
Duct long side
[mm]
Hanger
ÁöÁöü
ÃÖ´ë°£°Ý[mm]
Angle
Size
[mm]
Bar
Diameter
[mm]
Angle
Size
[mm]
Angle
method,
Slide
method
Steel
Plate
Method
750 or less
Longer than 750 to a maximum of 1500
Longer than 1500 to a maximum of 2200
Longer than 2200
25X25X3
30X30X3
40X40X3
40X40X5
9
9
9
9
25X25X3
30X30X3
40X40X3
40X40X5
3680
3680
3680
3680
3000
3000
3000
-
Note: 1) In the case where the steel bar has
a 9mm diameter, the axis diameter is 8.1mm
or
more. Therefore, bolts with the thickness of 7.7mm
should be used.
2) For the main duct in a transverse direction,
angle vibration resistant supports should
be
placed with less than 12mm spacing. In addition,
as for places where vibration is already
prevented, you can consider the vibration
prevention job done.
3) As for the ducts installed (with angle,
slide or steel plate method) in main machinery
rooms, if their long side is longer than 450mm,
the duct hanger spacing should be
2,000mm or less.
Spiral duct hangers and supports are as follows.
Size
[mm]
Hanger
Supports
Maximum
Spacing
[mm]
Steel Flat Bar Size
[mm]
Bar (Diameter)
[mm]
Steel Flat Bar Size
[mm]
1000ÀÌÇÏ
25X3
9
25X25X3
3000
a) Duct Joint
Rectangular Ducts: At duct corners,
there should be more than one joint. The joints
can be
connected with Pittsburgh seam, button punch
snap lock, double corner seam, or can be
welded. The welding method should
be arc (TIG, MIG) or spot welding.
After welding, fully remove spatter or scale
with wire brush or grinder. Flowing direction
joints,
if it can be connected by standard plate,
it can be joined by double corner seam or
welded.
As for spiral duct, follow descriptions on
number 1)c)¨è.
b) Duct Bonding
Rectangular duct bonding: Duct bonding is
as follows.
Duct long side
[mm]
Bonding Flange
Maximum
Frange
Spacings
[mm]
Angle
Size
[mm]
Rivet for
Flange Bonding
Bolts for
Bonding
Nominal Size
[mm]
Pitch
[mm]
Nominal
Size
[mm]
Pitch
[mm]
Stainless
Steel
750 or less
Longer than 750 to a maximum of 1500
Longer than 1500 to a maximum of 2200
Longer than 2200
25X25X3
30X30X3
40X40X3
40X40X3
4.0
4.0
4.0
4.0
4.5
4.5
4.5
4.5
65
65
65
65
M8
M8
M8
M8
100
100
100
100
4000
4000
2000
2000
Note: 1) The flange joint welding areas are
its four corners. The welded areas should
be treated
evenly before cutting the required holes.
2) In order for flange bonding, gasket for
flanges that have the same width as the flange
should be used. Bolts are used to fasten the areas
to be air tight.
3) If some spots have a leak risk, their joints
should be sealed.
Duct Reinforcement
Transverse reinforcements between rectangular
duct joints are as follows.
Duct long side
[mm]
Angle Reinforcement
Duct
Angle
Size
[mm]
Maximum
Spacing
[mm]
Rivets for Angles
Stainless
Steel
Nominal
Size
[mm]
Pitch
[mm]
750 or less
Longer than 750 to a maximum of 1500
Longer than 1500 to a maximum of 2200
Longer than 2000
25X25X3
30X30X3
40X40X3
40X40X3
2000
1000
1000
1000
4.0
4.0
4.0
4.0
100
100
100
100
Note: For angles, steel products (including
both bolts and nuts) should be used. But,
if they are used in places with high humidity,
stainless products (including both bolts and
nuts) should be used.
Transverse reinforcements between rectangular
duct joints are as follows.
Duct Width
[mm]
Angle
Size
[mm]
Attachment
Spots
Rivets for Angles
Stainless
Steel
Nominal
Size
[mm]
Pitch
[mm]
Larger
than 1200 to a maximum of 2200
Larger than 2200
40X40X3
40X40X5
One spot at center
Two spots at center
4.0
4.0
100
100
Note: For angles, steel products (including
both bolts and nuts) should be used. But,
if they are used in places with high humidity,
stainless products (including both bolts and
nuts) should be used.
If the duct's long side is longer than 450mm,
or the duct is not insulated, a reinforcement
rib is required using a diamond brake, or
pitch with 300 or less.
Duct Plate Thickness
Rectangular Duct
Duct plate thickness is as follows. But, as
for special tubes, maximum size can be used.
Duct long side
[mm]
Positive Pressure
[Pa]{mmAq}
1470{150}or less
1470{150}or more
1960{200}or less
1960{200}or more
2940{300}or less
500 or less
Longer than 500 to a maximum of 1000
Longer than 1000 to a maximum of 1500
Longer than 1500 to a maximum of 2000
Longer than 2000 to a maximum of 3000
3
4
5
5
6
3
5
5
5
6
4
5
5
5
6
Circular duct: Nominal straight pipe size
is based on internal diameter. Duct thickness
(mm) is as follows.
Duct long side
[mm]
Positive Pressure
[Pa]{mmAq}
1470{150}or less
1470{150}or more
1960{200}or less
1960{200}or more
2940{300}or less
300or less
Longer than 300 to a maximum of 500
3
3
3
4
3
4
Duct Joint
As for straight pipes, in principle, four
side bending is suitable. Plate bonding or
butt welding using the hot gas welding method
should be done, but not one the bent areas.
The welded plate end side should be processed
with an angle of 60 to 90 degrees by using
a rasp or grinder.
Duct Connection
1) Rectangular duct connection is as follows.
Duct long side
[mm]
Flage for Bonding
Soft Vinyl
Chloride
Angle
[mm]
Maximum
Spacing
[mm]
Bolts for Bonding
Nominal
Size
[mm]
Pitch
[mm]
500or less
Longer than 500 to a maximum of 1000
Longer than 1000 to a maximum of 1500
Longer than 1500 to a maximum of 2000
Longer than 2000 to a maximum of 3000
50X50X6
60X60X7
60X60X7
60X60X7
60X60X7
4000
4000
3000
3000
2000
M8(M10)
M8(M12)
M8(M12)
M8
M8
100(75)
100(75)
100(75)
100
100
Circular Duct Connection: In principle, cold
working following KS M 3402 (Hard Vinyl chloride
linking pipe for water works) or plate bonding
using the hot gas welding method can be done.
And, if necessary, flange connection method
can be as follows.
Nominal Size
[mm]
Flange for Bonding
Bolts for Bonding
Soft Vinyl Chloride
Angle
[mm]
Nominal Size
[mm]
Pitch
[mm]
400
or less
Larger than 400 to a maximum of 500
40X40X5
50X50X6
M8(M10)
M8(M10)
100(75)
100(75)
Duct Hanger and Supports
Rectangular duct hanger and supports are as
follows
Nominal Size
[mm]
Hanger
Support
Angle
Size
[mm]
Bar
(Diameter)
[mm]
Maximum
Spacing
[mm]
Angle
Size
[mm]
Maximum
Spacing
[mm]
500 or less
Longer than 500 to a maximum of 1000
Longer than 1000 to a maximum of 1500
Longer than 1500 to a maximum of 2000
Longer than 2000 to a maximum of 3000
30X30X3
40X40X3
40X40X3
40X40X5
40X40X5
9
9
9
9
9
4000
4000
3000
3000
2000
30X30X3
40X40X3
40X40X3
40X40X5
40X40X5
4000
4000
4000
3000
3000
Note: 1) Use steel bars with a 9mm diameter
to follow the process described in 1)g)¨ç.
2) Bar vibration prevention support installed
within a main duct in the transverse direction
can be constructed as indicated in 1)g)¨ç.
Circular duct hanger and supports are as follows.
Nominal Size
[mm]
Hanger
Support
Angle
Size
[mm]
Bar
(Diameter)
[mm]
Maximum
Spacing
[mm]
Angle
Size
[mm]
Maximum
Spacing
[mm]
300 or less
Longer than 300 to a maximum of 500
30X3
40X3
9(1°³¸Å´ã)
9(2°³¸Å´ã)
4000
4000
30X30X3
40X40X3
4000
4000
a) Duct Joints
Corner bonding parts should be
a rectangle shape by placing an aluminum sheet
with a
spacing of 35mm or more. On the
adjacent board surface, install temporary
fixation by using
staples with a spacing of 75mm
or less. Use such pressing devices that can
generate friction to
bond the aluminum tape. The width and length of staple
are 12mm and 13~15mm respectively.
b) Duct Bonding
Whether the method is overlapping or butt
welding, spray adhesives described in KS M
3700
(Vinyl acetate resin emulsion
as wood adhesives) and seal the bonded part
with aluminum
tape. Then use pressing tool to press the part with
friction.
c) Duct Reinforcement
Rectangular duct reinforcement method uses
either light weight channel or tie rods.
Reinforcement spacing is described on the
following table. The circular duct, in principle,
does
not need reinforcement. In case
the aluminum tape reinforced by glass wool
described on
4)b)¨è is used, the temporary fixation staple
is not required. However, you need to use
a tape
adhesion iron in order to heat and seal
the tape.
¨ç Light-weight Channel Reinforcement
Light weight channel should be
shaped as described in KS D 3506 (Galvanized
zinc coated
steel plate and rods).
¨Í Reinforcement for transverse duct which
is subjected to positive pressure is as follows.
Positive
Pressure
[Pa]
{mmAq}
One side length
of square duct
[mm]
Duct Outer Pillar
Spacing
[mm]
Reinforcement Material
0~123
{0~12.5}
0~800
801~2000
2001~2400
-
600Pitch
400Pitch
Light weight channels with the section
strength of 50X25X5X0.5t or 75X25X0.8t
or more.
123~245
{12.5~25.0}
0~600
601~1700
1701~2400
-
600Pitch
400Pitch
Light weight channels with the section
strength of 50X25X5X0.5t or 75X25X0.8t
or more.
245~490
{25.0~50.0}
0~400
401~1700
1701~2400
-
400Pitch
400Pitch+·Îµå1°³
Light weight channels with the section
strength of 50X25X5X0.5t or 75X25X0.8t
or more.
Screw (with the nominal size of 6mm
or more) processed and zinc coated rods
described on KS d 3503 (Pressed Steel
Material for General Structure).
Standing duct reinforcement subjected to positive
pressure is described on the following table.
Positive
Pressure
[Pa]
{mmAq}
One side length
of square duct
[mm]
Duct Outer Pillar
Spacing
[mm]
Duct Washer Number
Reinforcement Material
0~123 {0~12.5}
0~800
801~2000
2001~2400
-
600Pitch
400Pitch
-
3
3
Light weight channels
with the section strength of 50X25X5X0.5t
or 75X25X0.8t or more.
123~245 {12.5~25.0}
0~600
601~1700
1701~2400
-
600Pitch
400Pitch
-
2
3
Light weight channels
with the section strength of 50X25X5X0.5t
or 75X25X0.8t or more.
245~490 {25.0~50.0}
0~400
401~1700
1701~2400
-
400Pitch
400Pitch+·Îµå1°³
-
2
3
Light weight channels
with the section strength of 50X25X5X0.5t
or 75X25X0.8t or more.
Screw (with the nominal size of 6mm
or more) processed and zinc coated rods
described on KS d 3503 (Pressed Steel
Material for General Structure).
Duct reinforcement subjected to negative pressure
is described on the following table.
Positive
Pressure
[Pa]
{mmAq}
One side length
of square duct
[mm]
Duct Outer Pillar
Spacing
[mm]
Duct Washer Number
Reinforcement Material
0~123
{0~12.5}
0~800
801~1300
1301~2000
-
600Pitch
400Pitch
-
3
3
Light weight channels
with the section strength of 50X25X5X0.5t
or 75X25X0.8t or more.
123~245
{12.5~25.0}
0~600
601~1400
1401~2400
-
600Pitch
400Pitch
-
2
3
Light weight channels
with the section strength of 50X25X5X0.5t
or 75X25X0.8t or more.
245~490 {25.0~50.0}
0~400
401~900
901~1400
1401~2400
-
600 Pitch
400 Pitch+·Îµå1°³
300 Pitch+·Îµå2°³
-
2
2
3
Light weight channels
with the section strength of 50X25X5X0.5t
or 75X25X0.8t or more.
Screw (with the nominal size of 6mm
or more) processed and zinc coated rods
described on KS d 3503 (Pressed Steel
Material for General Structure).
Tie Rod Reinforcements (Both for positive
and negative pressure)
In the case of tie rod method, use rods that
screw (with the nominal size of 6mm or more)
processed and zinc coated ones described on
KS D 3503 (Pressed Steel Material for General
Structure). Reinforcement method is as follows.
2) Washer should be made of zinc steel
plate, or poly amide resin, with the strength
of 75X75X0.5t
or 75 x0.5t or more.
Duct Hanger and Supports
The rectangular duct support should have channels
stronger than 50X25X0.5t or 50X25X5X0.5t.
Circular duct or decagon duct support should
be steel bars with the strength of 25X0.4t
or more. Hanger bars should be complete screws
with the nominal size of 6m or more. Main
ducts in transverse direction require vibration
prevention devices with the spacing of 12m
or less. When vibration is prevented by the
penetration parts on the walls, it can be
considered to have angle vibration prevention
tools.
(2) Casing Manufacturing and Attachment
1) This process depends on zinc steel
plate, steel plate, steel material, rivets,
bolts to be used
and 2.2 A, B.
2) Casing should be made from zinc
steel plate or steel plate. Flange joints,
or casing, or
equipment joints should be assembled to be
air tight using casket. The casing end (which
has
adequate strength) should be bent in a box
shape, or be reinforced with steel bars or
light
weight soft steel. The attachment of reinforcement
angles, or bonding flanges, is done with
pressurized rivet or spot
welding to be air tight. The reinforcement
angle size or spacing
should follow the standard
described on the table below. If material
other than light weight
angle is used for this purpose, the material needs to have
the same strength with the angle.
Casing long side
[mm]
Angle
Plate Thickness
[mm]
Minimum Size
[mm]
Maximum Size
[mm]
2000 or less
2000 or more
40X40X3
40X40X5
900
900
1.0
1.2
3) Casing needs access holes where people
can go in and out. The width of this hole
should be
400mm or more, and its height should be 500mm
or more. This hole should be easy to open
and close, and not allow air to leak. The
access holes lids on casing where conditioned
air
passes require insulation material.
(3) Duct Accessory Attachment
1) Outdoor Air Intake Grill Attachment
Grill should be firmly
attached to the building. And the gap between
the grill and its attached
point should be closed sealed, not allowing
air leaks.
2) Outlet Grill Attachment
Follow indications described in number 1).
3) Outlet and Intake Attachment
Use outlet and intake attachment
gaskets to attach them without air leaks.
Hard vinyl chloride
outlet and intake holes should be welded by
hot gas or fastened with bolts.
4) Air Volume Control Damper Attachment
The damper should be attached
to a location where air-tightness is maintained
and the
damper is easily controlled.
When the damper is attached on the ceiling,
or within a shaft,
install access holes to allow
inspection.
5) Fire Prevention Damper Attachment
Follow KS F 2815 (Smoke Control Facility Inspection
Standard).
6) Fire Prevention and Air Volume Control
Damper Attachment
Follow description 5).
7) Piston Damper Attachment
Follow description 4)
8) Constant and Variable Air Volume Control
Devices Attachment
Follow description 4).
9) Flexible Duct Attachment
The attachment should be air tight and have
no influence on the active area.
10) Access and cleaning hole attachment
The opening and closing
of these holes should be easy. When closed,
there should be no air
leaks. Duct joints should be firmly attached using
gasket.
(5) On-site Allowable Errors
Class
Management Item
Construction Standard
1.
Duct Enlargement
or Reduction
General
Enlargement and Reduction
Filter Enlargement and Reduction
Dividing Plate Installation
- When duct is
modified, the duct should have gentle
slope in order to minimize pressure
loss. As for the enlarged part, the
slope angle should be 15 degree or less.
And as for the reduced part, it should
be 30 degree or less.
- If filter or coil is installed within
duct, the upper stream should have a
slope angle of 30 degree or less, the
lower stream, 45 degree or less.
- If the above standards can not be
followed due to some field conditions,
you can install radiation shape dividing
plate.
2.
Duct Bending
General
Bending
Small Vending
Perpendicular Bending
Rectangular Duct Branch
Method to install outlets on the lower
stream part rather than the bent part
- As for duct bending
locations, R/W = 1.25-1.5 in rectangular
ductR/D = 1.25-2.0 (curvature) in circular
duct
- When smaller curvature is unavoidable,
a guide vane is required.
- For a perpendicular bending with the
curvature of "0", install
airfall vane.
- The rectangular duct branch and bound
method is to divide the duct width by
the air volume ratio.
¨ç When there is a outlet
at the lower stream of one bending location,
A¡Ã8W for bending without vane
A=4-8W for bending with vane
A=¡Ã4W for perpendicular bending with
vane
¨è When there are two bending
locations,
¨é When there is two adjacent
45 degree bending locations,
Note, A: From bending location
to outlet
W : Duct Width
B : From the two 45 degree
elbows to the direction perpendicular
to air flow
3. Slenderness Ratio
.
Slenderness
ration A= length of long side/ that
of short side should be four or less.
(1) On-site Tests
1) Ducts and accessories for air conditioning
or ventilation can be tested and inspected
as
follows.
¨ç Outlet / Intake Size and Location
¨è Grill Size and its location, water-proof
and insect screen structures
¨é Duct material and its attachment condition.
¨ê Damper structure, attachment location and
operation status
(2) Manufacturer' on-site work
When the fan first starts its operation,
massive dust from within the duct will go
out into the room. Therefore, duct cleaning
should thoroughly be done.
(1) Dcut
1) Duct Insulation Damage Identification and
Repair
2) Coating Inspection and Repair
3) Duct Vibration
4) Damper Operation Status Check
5) Volume Damper Control
6) FIRE DAMPER FUSE
7) Motorized Damper Control
8) Flexible Duct Connection Check
(2) DIFFUSER
1) Outlet / Intake Cleaning
2) Air Leaks at Joints
3) Outlet and Intake Air Volume Check
4) Outlet Direction, Temperature, Velocity
Check
5) VAV BOX
(3) Air Conditioned Area
1) Temperature Check
2) Humidity Check
3) Room Ventilation Condition Check
4) Noise Check
5) Vibration Check
2F DAEBANG B/D, #416-3, DAEBANG-DONG, DONGJAK-GU, SEOUL, KOREA
TEL : 02)814-6803~5 FAX : 02)814-6814
Copyright(c) 2003 TAE YOUN E&G CO., LTD All rights reserved.