This is a closed room in which temperature,
humidity, oxygen ratio, illumination intensity
as well as floating dust are environmentally
controlled. In particular, clean room creates
airflow free from turbulence by inducing massive
clean airflow, and then quickly discharging
indoor dust.
For more efficient use and maintenance
of the clean room, following four principles
must be followed.
1) Minimize the inflow of dust and particles
from outdoors.
2) Prevent dust and particles from entering
the room.
3) Minimize dust and particles caused by
indoor equipment and personnel.
4) Prevent dust and particles from accumulating.
There are two types of clean room: Industrial
Clean Room (ICR) for industrial purposes,
and Bio Clean Room (BCR) for hospitals, pharmacies,
food producers, and sterilized labs.
More specifically, bio clean room can be classified
into GMP (pharmaceutical sector) and GLP (animal
lab).
¢Â Industrial Clean
Room
ICR facility can be used to
remove radioactive particles in
nuclear plants. The clean room
came into being due to the precision
and electronic industries, which
needed to remove the dust that
affects products.
Now, the clean room is widely
used, not only for the IC industry,
but for film production, printing,
coating, chemical and medicine
production processes.
In the process of producing tiny
semiconductors, such as VISI,
even the dust smaller than 0.1¥ì
needs to be removed to prevent
air contamination. This kind of
system is dubbed "Super Clean
Room" and gaining popularity.
¢Â Bio Clean Room
While the ICR is
to remove micro particles such
as dust, the Biological Clean
Room is to control microorganisms.
BCR was developed due to the necessity
of sterilized operation rooms.
Now, it is used for laboratory
animal facility, medicine production,
bioengineering, food engineering
and space development to control
cleanness, temperature and humidity.
¢Â What is GMP?
Good Manufacturing Practice
(GMP) are basic conditions to
guarantee safety and effectiveness
in terms of quality, meaning manufacturing
and managing the standard of quality
medicines.
These are detailed standards to
produce high quality medicines,
regulating material warehousing
down to final delivery. Through
modernized and automated production
facilities, and careful process
management, this standard is in
place to minimize man-made errors,
and produce high quality medicine
with greater safety. The GMP regime
was installed by the U.S in 1963,
and came into effect in 1964.
South Korea set up this regime
in 1977 and has recommended voluntary
implementation to industries.
¢Â What is GLP?
Good Laboratory Practice is
to guarantee the credibility of
various toxicity tests that are
performed to assess safety of
medicine and cosmetics. This standard
is for systematic and organizational
management of the whole test,
including researchers, experimental
facilities and equipment and test
method.
¢Â What is Bio-Hazard?
The Biohazard Prevention facility
is to prevent pollutants from
spreading outside. In contrast
with clean room, it installs a
HEPA filter at the exhaustion
side, and turns indoor pressure
negative. This facility, equipped
with safety cabinets and isolators,
is likely to be widely used for
the purpose of genetic experiments
with the development of genetic
engineering.
¢Â Clean Room Type
1.
LAMINAR FLOW
Turning indoor airflow
to piston flow can prevent
the pollution source from
spreading while making exhaustion
easier.
¡í
Down Air Flow Type ;
Airflows send clean air
from the ceiling to the
floor, which helps dust
caused by work to be instantaneously
absorbed by the floor, making
indoor air cleaner. Airflow
velocity should be around
0.3~0.5m/sec.
¡í
Cross Air Flow Type ;
This type cleanroom forces
air flow from one wall to
its oppsite side wall. One
of the features of this
type is that lower side
is less clean due to influence
from upper operation.
Through this method, you
can achieve upper cleanliness
level of Class 100 or less,
and the lower level of Class
1000, depending on the upper
operation contents. Unloading
velocity is higher than
0.5m/sec.
2.
TURBULENT FLOW
This dilution method is
to increase the cleanliness
level by attaching a HEPA
filter at the air-conditioner
diffusers, and diluting
indoor pollution sources
with clean diffused air.
The achievable cleanliness
level is around 1,000 to
100,000. Ventilation frequency
is 20 to 80 times per HR.
Even if you raise the ventilation
frequency to 80 or more
(for example, 100 times
per HR), the cleanliness
level improvement rate is
not proportional.
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